Ray Jones Woodcrafts
  • Ray Jones Woodcrafts Home
  • About
  • Boxes
  • Standard Boxes
    • BX-02
    • BX-04
    • BX-05
    • BX-08
    • BX-07
    • BX-16
    • BX-17
    • BX-18ND
    • BX-18
    • BX-19
    • BX-20
    • 7-Drawer Box
  • Pen Boxes
    • BX-02p
    • BX-03
    • BX-06
    • BX-16 Pen Boxes
    • KYNU Pen Boxes
    • BX-17 Pen Boxes
    • BX-18.2
    • Emperor Pen Box
    • BX-18 Pen Box
    • BX-18ND Pen Boxes
    • BX-19 Pen Box
    • BX-20 Pen Box
    • 7-Drawer Pen Box
  • Specialty Boxes
    • Halfmoon Boxes
    • Very Special Boxes
  • Engraving
  • Wedding Gifts
  • Graduation Gifts
  • Contact
  • How to Order
  • About Trays and Dividers
  • Dancing Spiral Woodturning (pens styluses, etc.)
  • Wood Descriptions
  • Show Schedule
  • Awards
  • Blog: In the woodshop
  • Links

Tad's Box: Finished!

7/30/2015

0 Comments

 
Tad's box is now finished. I hope you enjoyed seeing the process.
The oil brings out the color in the walnut wood.
In this detail image you can see the beautiful grain in the wood.
The main compartment has three levels, with 12 pen spaces on each level. The drawers have two levels, 5 pens per level. Total: 56 pens.
0 Comments

Tad's Box: update.

7/20/2015

0 Comments

 
Taking Shape
The square corners have been cut to 45 degree bevels.
The curves have been shaped, and the entire box has been sanded through 4 grits on the belt sander.
Final sanding at 500 grit has been completed.
Beginning the first coat of oil. Almost finished!
0 Comments

Tad's Box

7/11/2015

2 Comments

 
Recently, a customer ordered a pen box and expressed an interest in seeing photos of the work as it progressed. It occurred to me that others might be interested in the process, too, so I decided to post about it here in my blog.

The box ordered is a BX-20, 15" x 9' x 6.25", in walnut, to hold 56 fountain pens. It will be similar to the one below, but in walnut instead of curly maple.
Picture
Picture


Material preparation and layout.
This is a walnut board that has been in my shop for 20 years or more.
First step: mark out the parts to be cut.
The major pieces have been cut and planed. From top to bottom they are: front, back sides and top.
The wood has been air drying for over 20 years, but I always check the moisture content. The meter indicates 6%: very dry.
I use templates to mark the sides. Each side consists of a large piece that will be attached to the body and a small piece attached to the lid.

Assembly
Attaching the small side parts to the lid.
Attaching the large side parts to the back/body assembly.
Making s thumb recess in the front.
Attaching the front to the body assembly.
The assembled box, no drawers yet.
Making the drawers pulls.
The assembled box, with drawers installed, dowels and hinges in place.
2 Comments

Saving the French Broad River

7/5/2015

3 Comments

 
Picture
In late May I set off with this group of people on a five-day paddling trip on the French Broad River from Rosman to Asheville, NC. The trip was sponsored by MountainTrue  to raise money and awareness to help protect this beautiful river and to have a great time doing it. As usual, I brought  along my hatchet and folding bow saw, just in case we came across an interesting piece of wood. On the next-to-last day of the trip I spotted a likely looking log, already cut.
Picture
This small log was lying on top of a huge fallen tree trunk, where it had come to rest during the last high water. I tried to tow it downstream behind my kayak, but that didn't work at all, and it immediately got caught in a strainer.  With the help of several of the other boaters, we were able to rescue it and put it into the bottom of one of the canoes.
Picture
When we got to the next campsite, we loaded it onto the boat trailer until the end of the trip.

After the trip, I took the log to my shop and cut it into pieces for drying.
First step was to cut the log into shorter lengths with a chainsaw
Next, the log sections were cut into boards with the resaw
The boards are bundled with spacers between each to allow for air circulation
The bundles are placed high on my lumber rack where the the air is warm and dry
It was not easy to identify the wood. The log had no  bark or leaves to identify  the tree. I took a slice of the wood to the experts at a local exotic wood dealer, and they think it is willow, which seems very likely.  Whatever it is, the wood exhibits some interesting colors and a little bit of spalting, and I'm sure it will make interesting boxes.
Picture
In a few months, after the wood is fully dried, I expect to be able to make quite a few small boxes. Proceeds from the sale of these boxes will go to MountainTrue to help with their efforts to protect the French Broad River. If you would like to be notified when the boxes are ready for sale, just hit the contact button below or here and send me your name and email address.
I would like to express my thanks to all of the members of the expedition, and in particular to Dana, Erin, Angie, Jim and Alex for helping me retrieve the log.
3 Comments

    Archives

    July 2016
    February 2016
    July 2015
    June 2015

    Picture

    Notes from the shop

    I will write occasional posts about interesting woods, new designs, etc. Please feel free to comment!

    RSS Feed

Contact

Ordering

About

© COPYRIGHT 2015. ALL RIGHTS RESERVED.